Blueprint Narrative for Slaughter Areas

Slaughter Areas – Additional to General Narrative
General Facilities for Slaughter (see specie specifics)
Pens Identify the location of the holding area in reference to the operation
Reference odor control, dust control, waste control
Identify construction
- Floors, curbing, drainage
- Partitions, comers, maintenance
- Chutes, alleys, gates
Maintenance items including clean¬up, solid residue removal, etc.
Identify the method of overhead cover and note any provisions for shading,
Cooling, etc. animals during the holding time
Suspect/Condemn pen location and special provisions for food, water, handling
Identify approximate capacities of pens and provisions for food and water
Note the means of movement for animals during inspection
Identify safety features for inspection, catwalks, etc. Identify the measures taken in transporting crippled animals
Slaughter
Identify method of movement to the slaughter area from the holding area
Type separation to control dust, odor, pests ¬ including self-¬closing devices, air screens, etc. Identify overall construction of slaughter area floors, walls, and ceilings as to
Types of material used and any maintenance requirements
Stunning
Identify the method of restraint utilized for each species handled
Discuss the method of stunning per specie including any special procedures
Required by the method
Discuss any ritualistic procedures utilized and the requirements of the procedure
Identify the construction of the area and equipment in the area including curbing
Safety features, dry landing provisions or procedures
Identify any operational procedures specific to the establishment operation in this area
Rails and Truck ways
Discuss the method of arranging the transportation system in relation to the prevention of contamination from fixed objects, operational debris
Identify the heights of the transportation system per specie slaughtered
Discuss traffic flow in the areas as it relates to work stations, trash removal, inedible removal, spur lines for trim salvage, special areas due to procedures
Identify locations and flow for specialty equipment for specific areas like hooks, rollers, gambrels, shrouds, pins, etc.
Identify airflow in respect to product flow
Discuss any special provisions required due to facility limitations
Viscera Separation
Identify method of transportation of viscera
Discuss removal of viscera to prevent cross¬-contamination
Identify location of area utilized in separation
Discuss the removal routes for edible parts in relation to inedible parts
Identify any special room temperatures
Carcass Washing
Identify special provisions for this area
Identify method of performing the washing procedure
Identify any special equipment required to perform the operation
Retention Rooms or Compartments
Identify the equipment provided to retain carcasses and parts
Discuss the location of this area and the method of moving product to this area as it relates to cross contamination
Discuss any other provisions for this area like refrigeration, etc.
CATTLE
Identify the type layout for the operation, including kill rates, number of work stations, and number of inspectors
Identify each workstation and the approximate square footage floor space available for each work station
Discuss each station and identify any special provisions in each station; i.e. platforms, hand wash sinks and sanitizers, railings, hoists, air equipment, water wasting equipment, cross utilization with other employees
Indicate the method of evisceration
Discuss the location of the inspection areas in reference to the work stations and approximate the travel distance for each inspection employee
SWINE
Identify the type layout for the operation, including kill rates, number of work stations, number of inspectors
Identify each workstation and the approximate square footage floor space available for each work station
Discuss each station and identify any special provisions in each station; i.e. platforms, hand wash sinks and sanitizers, railings, hoists, air equipment, water wasting equipment, cross¬ utilization with other employees
Indicate the method of evisceration
Discuss the location of the Inspection areas in reference to the work stations and approximate the travel distance for each inspection employee
SHEEP / GOATS
Identify any special equipment or procedures relating to each species differing from the facility, equipment, or procedures discussed for cattle and/or swine
Inspection areas- Identify equipment provided for each specie
POULTRY
Identify the method of inspection used and approximate speed of lines
Discuss the holding area utilized in the operation including size
Identify the method of holding and handling live poultry
Identify the nature of the structure for holding; floors, walls, ceilings, dust control, pest control, debris removal, etc
Discuss the overall construction of the slaughter area in relation to the various rooms and areas; include the stunning, scalding, bleeding, picking, evisceration, cooling, packaging, and storage Identify equipment provided for each inspection station including light, hand washing, tally sheets, stop buttons, etc.
Identify each workstation and the approximate square footage of space provided Identify the amount of light provided at each station in foot¬-candle power
Identify types of equipment in each workstation and any special provisions for the equipment, including hand washing, etc.
Identify the method of removal of inedibles, solid waste, rubbish generated, etc.