Blueprint Narrative for Processing Areas

Blueprint Narrative
Briefly describe the business:
Names and addresses of owners
Type of operation and products proposed and the proposed hours of operation
Any affiliated official operations
Location Narrative vs. plot plan
Describe the location of the plant
Address
Streets bordering
Location of sewage system and name of agency having jurisdiction location of water supply and type of supply (certification if required) describe any allied business associated with the plant and the nature of the business and association to the official establishment
Note the size of the building(s) and the operations housed in each describe any adjoining properties that might impact the area around the official establishment
Describe any other unofficial operations in the same building and how separation is maintained
Flow of operation
Describe the steps/processes the product goes through from receipt to shipment describe the methods used to move the product through the various steps and the means available to provide product protection from contamination during movement describe how inedibles are handled in reference to product flow
Describe how trash is handled in reference to product flow
Describe how people move through the plant in reference to product flow
Describe how separation if required is accomplished
Raw products from ready to eat products
Edibles and inedibles condemned animal foods saved in the production areas
Describe lotting/codes
Describe warehouse operations: rotation, storage, order make¬up, truck loading
Construction of facility
General statement of types of construction materials overall or by room following product
Flow including floors, walls, and ceilings
Type materials (absorbency, toxicity, corrosiveness, color)
Type workmanship in construction
Type maintenance program (if materials differ along the process, indicate as product flows what are the variables)
Describe any exposed wood construction and maintenance provided floors, catwalks, platforms
Safety, drainage, slope, surface aggregate, coving, curbs, etc.
Walls, posts, partitions, doors, doorways, windows
Nature of finish, ability to clean, sealed seams, cracks, absorbency, slopes of sills, door width, product passageways providing protection, screening, curtains, self-¬closing devices
Ceilings, skylights, rails, overhead mounted equipment
Nature of finish, ability to clean, height, rust control, condensate prevention, painted areas, moisture resistance, and glass breakage prevention
Lighting
Describe the lighting available at various steps in the product flow
Where required, state the fcp available
Describe the method used to protect product from breakage of lights
Ventilation
Describe the method of allowing air to enter the facility
Describe the flow pattern of air
Describe any filtering methods used
Indicate how steam vapors, odors and objectionable conditions are handled
Include welfare room and restroom ventilation and handling of airflow from these areas
Refrigeration
Indicate processes in the product flow that occur in refrigerated areas
Describe the type of refrigeration available
Describe control measures to help prevent condensation
Indicate how drainage is accomplished
Discuss control measures for prevention of frost and ice accumulation in freezers
Equipment
Describe the material types in product contact zones
Describe nature of surfaces
Identify any areas that could be a source of direct contamination
Painted, toxic material, rough surface, unacceptable types of material away from product zones
Wall mounts sealed to walls or spaced correctly
Water wasting equipment drainage
Clean in place equipment
Piping equipment disassembly
Plumbing
Certificates if required
Method of control of back siphonage
Control measures to prevent cross contamination by cross connections
Condensate on overhead pipes control measures
Availability of supply to all areas of operation
Volume sufficient for purpose
Applicable temperatures met
Hand wash facilities available at work stations
Facilities have required provisions available
Clean up hoses available, adequate for purpose, proper storage
Describe drainage for work areas and ability to prevent objectionable conditions drains trapped using approved methods
Drain sizes and locations in reference to wet operations
Cook vat curbing to control floor drainage
Gutter type drains and flow troughs properly trapped
Sewage
Indicate the method of treatment
Indicate any size limitations
Indicate any special treatment requirements or operating requirements
Identify the location of traps, screens or interceptors
Discuss the means of preventing backflow Identify separation of house lines from processing room lines and points of connection
Plant waste disposal
Describe how solid waste is handled to prevent possible product contamination
Indicate the frequency of removal and the location of storage on premise
Dry storage
Types of floor, wall, ceiling surfaces and ability to maintain acceptably potential for contamination
Lighting availability and protection of fixtures
Batching, mixing or other operations conducted in the areas
Discuss the operation and ability to maintain the area
Hand wash facilities, cleaning capabilities
Welfare facilities
Methods utilized by the plant to control cross contamination of product from
Employees utilizing welfare facilities, break rooms and other areas
Describe the separation of the welfare areas from production areas ventilation and air flow
Method of handling clothing
Describe lunch and break areas and maintenance of the areas
Availability of hand wash facilities prior to entering production areas
Availability of lockers / clothing storage method
Drinking fountains provided
Office provided
Suitable to perform duties
Identify available facilities provided
Inedible products areas
Separation of facilities for employees as required